30Oct2009
997GT3RS
Call came in this morning of a friend in dire need of a rear brake pad change. We met up over lunch, and got the rear pads knocked out quickly so he could get back on his way. The PCCB’s on the 997GT3RS now require you to remove the entire caliper to replace the pads. A little more work than just popping a pin out and swapping pads, but still a pretty quick job.
25Oct2009
89 944TS
With the 88 out of the garage, I had a good friend make his way down from South Dakota to fix some oil leaks on his Alpine White 89 Turbo S. We tackled the belts and front engine seals on this trip, hung out with some good friends and just had a fantastic weekend. Yup, that is an engine Jones…… Removing the cam gear. Steve N. holding the car up, lol Back together after the front end seal and belt …
25Oct2009
88 944TS
Had a rare black 88 Turbo S (one of 60ish 88’s in black) in the garage for some maintenance this past week. We repaired a non operational sunroof, camtower leak, oil cooler leak, lower balance shaft housing leak, along with a new timing and balance shaft belt and few other misc. items. The car was leaving a pretty good puddle of oil under the car after being driven, so it was time to get a few of the more major …
12Sep2009
Piggyback Tuning
Since I put the new motor in with larger injectors to deliver more fuel, I have really put off getting the car tuned properly. The problem was, with the bigger injectors, it was running so rich, it was actually causing the plugs to foul on wide open throttle (WOT). Needless to say, the fuel economy was horrible as well, lol. So I finally got around to installing a Vitesse Racing SMT6 piggyback tuner. Since I am already running his MAF …
04Sep2009
996TT Fuel Leak
Our big turbo project car came back in after a strong fuel smell popped up recently. My initial thought was that maybe the fuel pressure regulator o-ring was pinched when we installed the bigger 5 bar regulator, causing a small leak. I was a bit surprised when that was not it at all, but rather a completely unrelated issue…….the metal fuel filter had sprung a pin hole leak, and was spraying gasoline out at a pretty darn good rate! Needless …
04Sep2009
Boxster/996 window issues?
I have seen a lot of window issues in boxsters and 996’s lately. The general operation of the door glass is simple in the 2 cars. Basically, when you pull the the door handle (inner or outer), the window glass will drop about a 1/2″ to allow for smooth opening of the door. When the door shuts, the window will raise back into place. The same goes for the convertible tops. When the front release handle is triggered, the windows …
Most people’s initial reaction when they see white smoke coming out of their exhaust, is to assume the worse…..blown headgasket, slipped cylinder lining, catastrophic engine failure. While on rare occasion that is the case, many times it is nothing more than a bad Oil Air Separator (OAS, AOS, Air Oil Separator, etc). 996, 997’s, and Boxsters use an oil air separator which basically reduces oil vapor that recirculates in the engine. Unfortunately, they use a rubber diaphragm that is prone …
24Aug2009
Busy day at DWR
Had quite a few cars roll through in the last couple of days. First was a nice 1988 911 Targa that need new clutch cylinders and hood emblem. Smooth sailing, and we were back up and running. Then we had a 2000 Boxster S with a bad waterpump and serpentine belt. A 2002 Boxster that need a new Oil Air Seperator, climate control button cleaning, window microswitch, and parking brake adjustment. A beautiful 930 that got a new starter and …
24Aug2009
Sticky Boxster/996 A/C control unit?
Here is a easy little fix for you guys out there with A/C and heater control units that have sticky buttons on the control panel. Why do they stick? Well, driving around with coffee, pop, etc in the car, eventually something is bound to get spilled…….. First start by removing the side trim on each side: There are clips on the forward most side, just get your fingers behind the trim piece and lightly pull out. Next, remove the trim …